Reliable Substation Relay Fault Current Testing Simulator Device

• Customization: Available
• After-sales Service: 24-Hour Online Service
• Warranty: 3 Year
• Model NO.: Relaystar-1600E
• Weight: 18kg
• Power Source: AC110V/AC220V±10%
• AC Current Output: 6*40A/3*80A/1*240A
• AC Voltage Output: 6*150V/3*300V
• Power: 6*450va/1*1000va
• AC Accuracy: 0.1%
• DC Current Output: 6*±20A
• DC Voltage Output: 6*±175V
• DC Accuracy: 0.2%
• Frequncy: DC--1200Hz
• Harmonic: 2–24 Times
• Digital Input: 10 *10-250VDC or Free Contact
• Digital Output: 8*AC(0.5A, 250V) / 8 * DC(0.5A, 60V)
• Time Accuracy: ±1ms
• GPS Timing Accuracy: 10us
• PC Control: Available
• Auxiliary DC Supply: 110V/220V, Max 330va
• Transport Package: Standard Export Wooden Package
• Specification: 270mm*230mm*390mm
• Trademark: Relaystar
• Origin: China
• HS Code: 903033900
• Production Capacity: 100px/Week

Product Description

 

Product Description

Reliable Substation Relay Fault Current Testing Simulator Device
Model:RELAYSTAR-1600E

Descriptions
Introducing the versatile RELAYSTAR-1600, a comprehensive 6-phase protection relay test system designed to accommodate testing for all protection relay types and generations.Compliant with ANSI / IEEE standards, it effortlessly outputs 6-phase current (6x0…40A) and 6-phase voltage (6x0…150V). Enhanced by a robust test software with RIO library, it simplifies the testing process remarkably.
Key Testing Capabilities of the RELAYSTAR-1600 Relay Protection Tester:

1. Current & Voltage Output Testing: Simulate single-phase or phase-to-phase faults with customizable multi-state outputs.
2. Time Characteristic Testing: Measure action/return time, delay, and other critical parameters for precise relay protection evaluations.
3. Harmonic & Waveform Superposition Testing: Inject harmonics into outputs to thoroughly assess relay response accuracy.
4. Protection Logic Function Testing: Verify overcurrent, overvoltage, low-cycle load shedding, and other logic functions.
5. Differential Protection Testing: Simulate current inputs and auto-generate transformer/generator differential proportional boundary curves.
6. Impedance & Distance Protection Testing: Test distance relays under variable impedance conditions with automated curve plotting.
7. Automatic Reclosing Testing: Validate reclosing logic alignment with preset conditions for operational reliability.
8. GPS Timing: Synchronize timing across remote stations to enhance fiber optic differential protection accuracy.
9. Sequence Testing & State Simulation: Automate multi-state power system fault simulations for rapid analysis.
10. Whole-Set Transmission Testing: Replicate real-world fault scenarios to verify secondary circuit integrity.

Main Features of the RELAYSTAR-1600 Relay Test Kit:

1. Unmatched Output Power: 6×40A current & 6×150V voltage-ideal for high-demand protective relay testing.
2. Embedded Industrial PC: Streamline operations with onboard computing power and software control.
3. Dual Operation Modes: Use locally or via remote PC for flexible workflows.
4. 0.1% Precision Testing: Achieve lab-grade accuracy with high-performance amplifiers.
5. 1,000VA Power Output: Deliver 240A for rigorous relay protection tester applications.
6. Integrated GPS Tech: Ensure microsecond-level synchronization for end-to-end system tests.
7. Auxiliary DC Supply: Power external protection devices directly during testing.
8. RELAYSTAR Software Suite: Simplify tests in local or remote environments with intuitive controls.

 

TechnicalData
CurrentGenerator

Setting Range	6-Phase AC(L-N)	6x0…40A
	3-Phase AC(L-N)	3x0…80A
	1-Phase AC(LL-LN)	1x0…240A
	DC(L-N)	6x0…±20 A
Power	6-Phase AC(L-N)	6x300VA At 40A
	3-Phase AC(L-N)	3x450VA At 80A
	1-Phase AC(LL-LN)	1x1000VA At 240A
	DC(L-N)	6x150VA At 20A
Accuracy	AC: ±1mA(≤0.2A), ≤0.1% (0.2~40A)
	DC: ±5mA(0.2~0.5A), ≤0.2% (0.5~20A)
Resolution	1mA

 

VoltageGenerator

Setting Range	6-Phase AC(L-N)	6x0…150V
	3-Phase AC(L-N)	3x0…300V
	DC(L-N)	6x0…±175V
Power	6-Phase AC(L-N)	6x80VA At 150V
	3-Phase AC(L-N)	3x100VA At 300V
	DC(L-N)	6x80VA At 175V
Accuracy	AC: ±2mV(0.2~2V), ≤0.1% (2~150V)
	DC: ±10mV (0.5~5V), ≤0.2% (5~175V)
Resolution	1mV

 

Auxiliary DCSupply

Voltage Range	110V/220V(Max.1.5A)
Power	Max.165VA/330VA

 

Binary Inputs

Number	10
Input Characteristics	Idle Contact Or Potential-Free Contact
Threshold Characteristics	"0":0~6V; "1":12V~250V
Max. Measuring Time	999999.999s
Time Accuracy	±1ms
Time Resolution	1ms

 

Binary Outputs

Number	8
Type	Idle Contact
Break Capacity	250VAC/0.5A, 250VDC/0.2A

 

In-builtMonitoring andRecording

Monitoring	Currents And Voltage Outputs
Recording	Analog Outputs, Binary Inputs/Outputs Status
Mode	Real Time Monitoring, No External Wiring Is Required
Recording Length	Unlimited (Until The Internal Memory Is Full)

 

General Generators

Frequency	Range: 0~1200Hz
	Accuracy:<1mhz(0~65hz);<10mhz(65~450hz);<20mhz(450~1200hz)<>
	Resolution: 0.001Hz
Phase	Range: -360° ~+360°
	Accuracy: 0.1°
	Resolution: 0.01°
Harmonic	Superposition Order: 2~24 Times
	Distortion: ≤0.5%

Offers frequency ranges of <1MHz (0~65Hz); <10MHz (65~450Hz); <20MHz (450~1200Hz) for comprehensive testing flexibility.

 

Power Supply

Nominal Input Voltage	Customized (AC 220V/230V/120V/127V±10%, 1-Phase)
Nominal Frequency	50/60 Hz
Rated Current	10A At 230V / 12A At 115V
Connection	Standard AC Socket (IEC 60320)

 

Miscellaneous

Weight	18kg(39.68 Lb)
Dimensions (W X H X D, Without Handle)	270×230×390mm(16.54x14.17x8.27 In)
Connection Port	2 USB2.0 Ports, 1 Ethernet Port

Environmental Conditions

Operation temperature	0 ... +50 °C (+32 ... +122 °F)
Storage temperature	-25 ... +70 °C (-13 ... +158 °F)
Humidity range	relative humidity 5 ... 95 %, non-condensing
Vibration	IEC 60068-2-6(20m/s2 at 10 ... 150 Hz)

Safety Standards, Electromagnetic Compatibility

EMC	The product adheres to the electromagnetic compatibility (EMC) Directive 2004/108/EC(CE conform)
	IEC 61326-1; IEC 61000-6-4; IEC 61000-3-2/3
Safety	The product adheres to the low voltage Directive 2006/95/EC(CE conform).
	IEC 61010-1

The RELAYSTAR-1600E is a top-choice 6-phase Protection Relay Test System for engineers prioritizing transportability and requiring up to 40A of current.

 

Proving its mettle, the RELAYSTAR-1600E successfully passed the rigorous Type Test at China's KETOP laboratory, accredited under ISO/IEC 17025, affirming its high-standard reliability.

 

The High Power 6-phase Protection Relay Test System, known as RELAYSTAR-1600, stands as a pinnacle of precision and reliability. It is meticulously calibrated in a prestigious third-party laboratory, which proudly carries the esteemed accreditation under ISO/IEC 17025, ensuring unparalleled accuracy and quality for all your testing needs.

Below, you will find the comprehensive Type Test Report and Calibration Report, each meticulously detailed to reflect the rigorous standards and impeccable quality assurance that Haomai Electric Power Automation Co., Ltd. is renowned for.

Certifications

Company Profile

Premier Relay Tester & CT Analyzer Manufacturer Since 1999 | ISO-Certified Power Testing Solutions

Optimized Introduction:
Founded in 1999 and headquartered in Wuhan, China, HAOMAI ELECTRIC POWER AUTOMATION is a global leader in cutting-edge relay tester systems, precision CT analyzer technology, and advanced electrical power testing instruments. Our ISO-certified product portfolio - including Protection Relay Test Systems, CT/PT Analyzers, Battery Load Testers, and Circuit Breaker Analyzers - empowers power grids, railways, petrochemical plants, and industrial giants worldwide to achieve unmatched safety and efficiency.

Core Expertise:
Specializing in relay tester innovation and CT analyzer development, HAOMAI delivers mission-critical solutions for:

• Relay Tester Systems: Multi-functional testing for protection relays, differential logic, and time-harmonic response validation.
• CT Analyzers: High-accuracy assessment of current transformers (CTs) and voltage transformers (VTs) for ratio, polarity, and excitation curves.
• Battery Diagnostics, Transformer Testing, and Partial Discharge Detection.

Quality & Credentials:

• Certified to ISO 9001:2015 (Quality), ISO 14001:2015 (Environment), and OHSAS 18001:2007 (Safety).
• Equipped with the RELAYSTAR Lab and cutting-edge tools like Agilent 34401A 6½-Digit Meters and CLOU Standard Power Sources to guarantee precision in every relay tester and CT analyzer.

Global Recognition:

• State Grid Corporation of China (SGCC) and China Southern Power Grid (CSG) trusted partner.
• Products exported to 34+ countries, serving industries from metallurgy to smart grid infrastructure.

Innovation-Driven Mission:
Guided by our vision to lead the power testing industry, HAOMAI integrates GPS-synch relay testers, AI-enhanced CT analyzers, and modular software to stay ahead of market needs. We uphold "cooperation and sharing," relentlessly refining technology to redefine standards in protective relay testing and transformer analysis globally.